Skilled Manpower is an asset to the company. It is estimated that depending on type of industry approximately 20% of the defects are getting generated due to skill level of blue color workmen. In most of the organizations, the manpower condition is dynamic. It is very difficult to obtain long term person wise relationship between defect trend and manpower skill. The solution aims to provide “Detailed Analytics” on the man skill related issues. It further goes to suggest optimal line deployment using AI/ML techniques. It is suitable for industries having large blue color manpower working in competitive market. The solution can help in reduction of these issues by over 30% within a year of deployment.